Group Leader- Laminated

Role Name Process Engineer/Senior Executive

Role Description To Manage Process of Production Process

Role purpose To ensure smooth process operations and achieve the results

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Responsibilities KRA (Key Result Areas) KPI (Key Performance Indicators)

Heads

SAFETY a) Ensuring safe operating practices are deployed as per SOPs and compliance to QMS/EMS systems in own area of operation & To ensure safe & accident free workplace in respective process.

b) To ensure timely completion of all the countermeasures for safety.

c) To make all machine danger free(Danger prediction/KY)

d) To provide awareness among employe for safety on shop floor.

• No. of Reportable,Recordable & Manday loss injuries in process
• Safety audit Kaizens & TPM Fuguai's Identification & Rectification list
• Risk-assesment of the machine
• No. of Near-miss reporting.
  
  

QUALITY a) To work Pro-actively for generation of defects.

• To work Pro-actively for Flow-out of defects in Next process
• To ensure proper adeherance with quality standards as per the customer requirement
• To impart training to all operators for problem solving approach
• Adherence of TQM system
• Reduction on PPM a) To achieve Process Yield Target
• Next process claim %
• No. of QACR Generated in process
• No. of Quality circles working to improve quality.
• TQM Folder updation
• Product audit score%
  
  

PRODUCTIVITY a) To Run the machine at defined Cycle time.

• To increase machine availability rate
• To eliminate Rework generation in process
• Trouble shooting and failure analysis through systematic approaching using analytical tools and techniques a) Average production / shift
• Available time usage ratio
• Rework %age
• Deep analysis and PDCA Examples
  
  

COST REDUCTION a) To improve the life of all the key consumables.

b ) To Ensure timely and sucessful trial with alternate sources a) TG-1 Data

• Localisation of consumables items
  
  

MANPOWER DEVELOPMENT a ) Education & Training to be given to all the operators about the machines,systems and modern concept of TPM,KAIZEN,5S & Safety

b ) On job traning to be given to operators related to working on the machine

• To promote 100% involvement of employees in Quality Circle a) Skill Matrix upgradation
• Operator Observance Audit sheet
• No. of sugesstions and No. of quality circles
  
  

SYSTEMS AUDIT a) To develop innovative ideas to imrpove the process in all the aspects

• To ensure all the process parameter are running within the standard value.
• To ensure updation of all the Control charts on dailiy basis
• To certified the operators / inspector
• To maintain the 5S level on Shop floor and TPM Activity
  
  

a] Process-precision Study

b] Process Audit of the machine as per PQCT.

• Control charts display board
• List of certified Operators/ Inspectors
• 5S & Safety Audit.
• Office TPM activity board
• Initial Control Pillar
• Quality Maintenance
  
  

SHOP FLOOR CONTROL a) To Ensure all the operations are carried out by operators as per the system and Job standards.

• To communicate daily issues of shop floor with all the operators.
• To inetract with Maintenance / Quality sections to resolves dailiy Gaps in Plan vs actual
• Rejection analysis
• Execution of Monthly Improvement plan
• Improve 5 s level on shop floor
• Non-conformity Report
• Dailiy Tool box meeting
• Dailiy CFT Meeting
• Red-bin analysis
• Monthly improvement plan meeting
• Monthly 5S-Audit Score
  
  

Requirements

Knowledge 1]Good Technical knowledge about Machines and Glass processing.

2] Knowledge of Quality standards, systems and procedures of TQM / TPM / TS 16949 and ISO-14001. Experience

'(Number of years) 4-5 YEARS

Skills Technical skills, Good communication & presentation skills, Manpower Management skill,Leadership skill Qualification B.E/B.TECH in Mechanical / Industrial & Production Engineering

INTERACTION

Internal Customers Other External parties/Vendors

Production Planning, Mechanical & Electrical maintenance,Quality department,New model development,Projects,R&D,HR & Admin. OE and Spare Market All vendors who are supplying us Key Consumables items and child parts